CUSTOM HEADWEAR MANUFACTURER UK

MORE THAN
JUST A LOGO

FULLY BESPOKE
HEADWEAR

Create custom caps, bucket hats and beanies from scratch — with your own fabrics, labels, closures, seam tape and retail-ready finishing from just 50 units.

MOQ 50+
4–5 Week Turnaround
Factory Direct

Start Your Project

COMPARE THE DIFFERENCE

Blank Hat vs Fully Bespoke Headwear

Most suppliers simply add your logo to a stock hat. We help you create a product that feels like it was made for your brand from the start.

Blank cap with front logo

Traditional Blank Hat

Stock cap + logo application

  • Front logo embroidery
  • Stock colours available
  • Good for simple orders
  • No custom fabric
  • No internal woven labels
  • No printed seam tape
  • No custom closure
  • Limited retail feel
Better Value At Scale
Fully bespoke custom cap

Full Bespoke Headwear

Designed and manufactured from scratch

  • Custom fabrics and colours
  • Flat or 3D embroidery
  • Woven, rubber or PVC patches
  • Internal woven labels
  • Printed seam tape
  • Custom closures and trims
  • Retail-ready finish
  • MOQ from just 50 units

Why customers are making the switch

Many businesses start by looking for 20 – 30 embroidered hats. Once they see what’s
possible with fully bespoke manufacturing, they often choose to create a complete
product instead — with more branding, better finishing and a lower unit cost at scale.

Start Your Bespoke Project

WHY BESPOKE

Built From Scratch.

Made For Your Brand.

Unlike traditional embroidery suppliers, we don’t start with a stock hat. Every project begins with your chosen hat style, materials, branding and finishing details before being manufactured from scratch.

Hat Style

Fabric

Branding

Finishing

Delivery

01

Premium Materials

Choose from cotton, polyester, waterproof fabrics, suede, corduroy, mesh and other specialist materials.

02

Custom Branding

3D embroidery, flat embroidery, woven patches,PVC, rubber badges, applique and more.

03

Custom Finishing

Add seam tape, woven labels, lining, swing tags, NFC technology and retail-ready details.

04

Factory Pricing

Manufactured through our specialist overseas
production facilities from just 50 units.

HAT STYLES

CHOOSEYOURSTYLE

The shape sets the tone. Scroll through each style and find the perfect starting point for your custom headwear.

Baseball Cap

BASEBALL

Trucker Cap

TRUCKER

Ventilated Cap

VENTILATED

Camp Hat

ROPE

Camp Hat

CAMP HAT

Camp Hat

7 PANEL

CUSTOMISATION OPTIONS

CUSTOMISE
EVERY DETAIL

From the outside finish to the inside details,
every part of your headwear can be built around your brand.

5 Panel Shape
Mid Curved Peak
Rope Detail
Snapback Closure
Rear Woven Label
Waterproof Fabric
NFC Enabled

Custom cap front view

Custom cap inside view

PERFORMANCE FABRIC

Cotton, polyester, corduroy, suede,
denim, velvet and more.

RUBBER PATCH

Rubber, PVC, leather,
woven and custom shaped patches.

CUSTOM SEAMTAPE

Printed seam tape for a branded
interior finish.

CUSTOM LINING

Custom internal lining,
under-peak prints and branded details.

WOVEN LABELS

Internal woven labels,
rear labels and retail-ready finishing.


CUSTOMISATION OPTIONS

CUSTOMISE
EVERY DETAIL

Custom cap front






Hat Style

Choose 5 panel, 6 panel, 7 panel, camp, trucker, rope, bucket and more.

Peak Style

Choose curved, mid curve, flat, round or square peak styles.

Rope Detail

Add contrast rope detail for a premium retail-style finish.

Performance Fabric

Choose cotton, polyester, waterproof fabrics, suede, corduroy, mesh and more.

PVC Print

Flat embroidery, 3D embroidery, PVC, woven, chenille, applique and more.

Rubber Patch

Add custom-shaped rubber, PVC, leather or woven patches for a retail-ready finish.

Custom cap inside






Rear Closure

Snapback, strapback, nylon strap, D-clip, fabric slide, Velcro or Flexfit.

Rear Woven Label

Add branded rear labels for a premium retail-style finish.

NFC Enabled

Add tap-to-open smart technology linking to a campaign, product page or video.

Custom Seamtape

Printed internal seam tape gives the inside of the hat a fully branded finish.

Custom Lining

Add custom internal lining, under-peak prints and branded interior details.

Woven Labels

Add internal woven labels and retail-ready finishing touches.

HOW IT WORKS

FROM IDEA TO
FINISHED HEADWEAR

We’ve simplified the entire process so you can create fully bespoke
headwear without dealing directly with factories, specifications or
production management.

01

01

Choose Your Style

Select your preferred hat shape, fabric, closure, peak style and quantity.

02

Send Your Branding

Share your logo, colours, sketches, inspiration images or existing products.

03

Tech Pack Creation

We create a complete production specification before anything enters manufacturing.

04

Review & Approve

Review your mockups or samples before approving production.

05

Production & Delivery

Your hats are manufactured, quality checked and delivered ready for launch.

←
Swipe To Explore

PRICING GUIDE

WHAT DOES
CUSTOM HEADWEAR
COST?

Every project is different, but these pricing examples will give you a realistic indication of what most customers spend.

TRUCKER HAT

EXAMPLE SPECIFICATION

✓  6 Panel Curved Peak
✓  Structured Trucker Hat
✓  100% Cotton Twill
✓  Front & Rear 3D Embroidery
✓  Printed Seamtape
✓  Includes Delivery

50 Units – £15.25
100 Units – £11.25
250 Units – £9.60
500 Units – £7.50
1000 Units – £6.20

VENTILATED ROPE HAT

EXAMPLE SPECIFICATION

✓  5 Panel Curved Peak
✓  100% Polyester
✓  Snapback Closure
✓  Front & Back Rubber Patch
✓  Rear Woven Label
✓  Printed Interior Lining
✓  Internal Woven Labels
✓  Printed Seamtape
✓  NFC Rubber Patch
✓  Includes Delivery

50 Units – £18.25
100 Units – £13.95
250 Units – £11.65
500 Units – £8.75
1000 Units – £6.65

BASEBALL HAT

EXAMPLE SPECIFICATION

✓  6 Panel Curved Peak
✓  Structured Trucker Hat
✓  100% Cotton Twill
✓  Front & Rear 3D Embroidery
✓  Printed Seamtape
✓  NFC Rubber Patch
✓  Includes Delivery

50 Units – £17.10
100 Units – £12.65
250 Units – £10.45
500 Units – £8.00
1000 Units – £6.15

Get A Quote To Start Your Project