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CUSTOM HEADWEAR MANUFACTURER UK
MORE THAN
JUST A LOGO
FULLY BESPOKE
HEADWEAR
Create custom caps, bucket hats and beanies from scratch — with your own fabrics,
labels, closures, seam tape and retail-ready finishing from just 50 units.
MOQ 50+
4–5 Week Turnaround
Factory Direct
4–5 Week Turnaround
Factory Direct
COMPARE THE DIFFERENCE
Blank Hat vs Fully Bespoke Headwear
Most suppliers simply add your logo to a stock hat. We help you create a product
that feels like it was made for your brand from the start.
Traditional Blank Hat
Stock cap + logo application
- Front logo embroidery
- Stock colours available
- Good for simple orders
- No custom fabric
- No internal woven labels
- No printed seam tape
- No custom closure
- Limited retail feel
Better Value At Scale
Fully Bespoke Headwear
Designed and manufactured from scratch
- Custom fabrics and colours
- Flat or 3D embroidery
- Woven, rubber or PVC patches
- Internal woven labels
- Printed seam tape
- Custom closures and trims
- Retail-ready finish
- MOQ from just 50 units
Why customers are making the switch
Many businesses start by looking for 20–30 embroidered hats. Once they see what’s
possible with fully bespoke manufacturing, they often choose to create a complete
product instead — with more branding, better finishing and a lower unit cost at scale.
The UK’s Bespoke Headwear Specialist
Custom Headwear Manufacturer UK
Fully bespoke caps, bucket hats, beanies and headwear manufactured direct through our specialist production facilities.
Due to rising costs of blank hats in the UK, we no longer offer UK-based customisation.
Instead, we now manufacture fully bespoke headwear from scratch through our overseas factory.
Minimum order: 100 hats
Turnaround: 4 Weeks
Pricing: from £9 per hat
The cost is often comparable to ordering 50 decorated blank caps in the UK, but with a completely custom product.
✓ Fully Bespoke Construction
✓ Printed Seamtape
✓ MOQ from just 50 units
✓ Custom Fabrics & Colours
✓ Custom Closures & Hardware
✓ Delivered in as little as 5 weeks
✓ Internal Woven Labels
✓ Retail-Ready Quality
✓ Free Design/Techpacks
Why customers are making the switch…
Many customers originally enquire for 20 – 30 embroidered blank caps.
After seeing the level of customisation available, most choose fully bespoke production instead — often receiving a significantly higher quality product for a comparable overall budget.
Need something unique for your next project? Want to be able to add internal branding like the images above to give it that really professional touch? Click the link below and view our available styles and fill out the form to receive a quick quote.
BRANDS WE’VE WORKED WITH
HOW IT WORKS
PICK YOUR CAP
Over 200 different hats in various styles & colours
PICK YOUR OPTIONS
Choose your thread colour, position and size
UPLOAD YOUR LOGO
For best results use either .pdf, .eps or .ai
CHECKOUT & PAY
Easy one click Apple Pay or PayPal payments
3D CAP EMBROIDERY SPECIALISTS
3D CAP EMBROIDERY IN THE UK
We embroider 3D caps non stop. 3D Cap embroidery is pretty specialised and we can help you get the best results from your logo or design. Not all logo’s will work, but we won’t embroider it until we know it will work to make sure your happy with the results.
MORE INFOPROFESSIONAL EMBROIDERY
Custom Embroidered Hats UK
Need to give your company image the professional look it it deserves? We offer in house embroidery on a wide range of garments from shirt embroidery, polo shirt embroidery, warm fleece embroidery to Jacket embroidery all the way to cap and bag embroidery. The list goes on…
MORE INFO
PERFECT PRINTS
HIGH QUALITY VINYL TRANSFERS
Our clothing transfers are high quality prints which we press onto your garment selection using extreme heat and pressure to make the print bond to the garment 100% thoroughly. These can be added to items such as shirts, hoodies, jackets, bags and more.
MORE INFOPROMOTIONAL STICKERS
PRINTED STICKERS IN ALL SHAPES, ALL SIZES
High Quality Stickers suitable for all sorts of applications and printed with high quality waterproof inks. Great for branding promotional gifts and merchandise
MORE INFO
WOVEN PATCHES
CUSTOM MADE WOVEN PATCHES
Our woven badges offer an economical alternative to embroidered badges and give greater flexibility in design. If you have a particularly complicated or intricate design, which must remain true to its original form, why not opt for a woven badge?
MORE INFO