SHOW ALL HATS
New Arrivals
3D Embroidery
Artwork Guidelines
Contact
CUSTOM HEADWEAR MANUFACTURER UK
MORE THAN
JUST A LOGO
FULLY BESPOKE
HEADWEAR
Create custom caps, bucket hats and beanies from scratch — with your own fabrics, labels, closures, seam tape and retail-ready finishing from just 50 units.
MOQ 50+
4–5 Week Turnaround
Factory Direct
4–5 Week Turnaround
Factory Direct
COMPARE THE DIFFERENCE
Blank Hat vs Fully Bespoke Headwear
Most suppliers simply add your logo to a stock hat. We help you create a product that feels like it was made for your brand from the start.
Traditional Blank Hat
Stock cap + logo application
- Front logo embroidery
- Stock colours available
- Good for simple orders
- No custom fabric
- No internal woven labels
- No printed seam tape
- No custom closure
- Limited retail feel
Better Value At Scale
Full Bespoke Headwear
Designed and manufactured from scratch
- Custom fabrics and colours
- Flat or 3D embroidery
- Woven, rubber or PVC patches
- Internal woven labels
- Printed seam tape
- Custom closures and trims
- Retail-ready finish
- MOQ from just 50 units
Why customers are making the switch
Many businesses start by looking for 20 – 30 embroidered hats. Once they see what’s
possible with fully bespoke manufacturing, they often choose to create a complete
product instead — with more branding, better finishing and a lower unit cost at scale.
WHY BESPOKE
Built From Scratch.
Made For Your Brand.
Unlike traditional embroidery suppliers, we don’t start with a stock hat. Every project begins with your chosen hat style, materials, branding and finishing details before being manufactured from scratch.
Hat Style
Fabric
Branding
Finishing
Delivery
01
Premium Materials
Choose from cotton, polyester, waterproof fabrics, suede, corduroy, mesh and other specialist materials.
02
Custom Branding
3D embroidery, flat embroidery, woven patches,PVC, rubber badges, applique and more.
03
Custom Finishing
Add seam tape, woven labels, lining, swing tags, NFC technology and retail-ready details.
04
Factory Pricing
Manufactured through our specialist overseas
production facilities from just 50 units.
HAT STYLES
CHOOSEYOURSTYLE
The shape sets the tone. Scroll through each style and find the perfect starting point for your custom headwear.
BASEBALL
TRUCKER
VENTILATED
ROPE
CAMP HAT
7 PANEL
CUSTOMISATION OPTIONS
CUSTOMISE
EVERY DETAIL
From the outside finish to the inside details,
every part of your headwear can be built around your brand.
5 Panel Shape
Mid Curved Peak
Rope Detail
Snapback Closure
Rear Woven Label
Waterproof Fabric
NFC Enabled
PERFORMANCE FABRIC
Cotton, polyester, corduroy, suede,
denim, velvet and more.
PVC PRINT
Flat embroidery, 3D embroidery,
PVC, woven, chenille or applique.
RUBBER PATCH
Rubber, PVC, leather,
woven and custom shaped patches.
CUSTOM SEAMTAPE
Printed seam tape for a branded
interior finish.
CUSTOM LINING
Custom internal lining,
under-peak prints and branded details.
WOVEN LABELS
Internal woven labels,
rear labels and retail-ready finishing.
CUSTOMISATION OPTIONS
CUSTOMISE
EVERY DETAIL
Hat Style
Choose 5 panel, 6 panel, 7 panel, camp, trucker, rope, bucket and more.
Peak Style
Choose curved, mid curve, flat, round or square peak styles.
Rope Detail
Add contrast rope detail for a premium retail-style finish.
Performance Fabric
Choose cotton, polyester, waterproof fabrics, suede, corduroy, mesh and more.
PVC Print
Flat embroidery, 3D embroidery, PVC, woven, chenille, applique and more.
Rubber Patch
Add custom-shaped rubber, PVC, leather or woven patches for a retail-ready finish.
Rear Closure
Snapback, strapback, nylon strap, D-clip, fabric slide, Velcro or Flexfit.
Rear Woven Label
Add branded rear labels for a premium retail-style finish.
NFC Enabled
Add tap-to-open smart technology linking to a campaign, product page or video.
Custom Seamtape
Printed internal seam tape gives the inside of the hat a fully branded finish.
Custom Lining
Add custom internal lining, under-peak prints and branded interior details.
Woven Labels
Add internal woven labels and retail-ready finishing touches.
HOW IT WORKS
FROM IDEA TO
FINISHED HEADWEAR
We’ve simplified the entire process so you can create fully bespoke
headwear without dealing directly with factories, specifications or
production management.
01
01
Choose Your Style
Select your preferred hat shape, fabric, closure, peak style and quantity.
02
Send Your Branding
Share your logo, colours, sketches, inspiration images or existing products.
03
Tech Pack Creation
We create a complete production specification before anything enters manufacturing.
04
Review & Approve
Review your mockups or samples before approving production.
05
Production & Delivery
Your hats are manufactured, quality checked and delivered ready for launch.
←
Swipe To Explore
Swipe To Explore
PRICING GUIDE
WHAT DOES CUSTOM
HEADWEAR COST?
Every project is different, but these price ranges give a realistic indication of what most customers spend.
MOST POPULAR
50 UNITS
£14–£16
PER HAT
- ✓ Fully bespoke shape
- ✓ Choice of fabrics
- ✓ Custom embroidery
- ✓ Custom labels
- ✓ Retail-ready finish
MOST POPULAR
100 UNITS
£9–£12
PER HAT
- ✓ Fully bespoke construction
- ✓ Premium branding options
- ✓ Custom labels
- ✓ Printed seam tape
- ✓ Retail-ready finish
MOST POPULAR
250+ UNITS
£6–£9
PER HAT
- ✓ Lowest unit cost
- ✓ Premium materials
- ✓ Multiple branding methods
- ✓ Full customisation
- ✓ Ideal for established brands
Pricing varies depending on quantity, materials, branding methods, finishing options and product complexity.
The UK’s Bespoke Headwear Specialist
Custom Headwear Manufacturer UK
Fully bespoke caps, bucket hats, beanies and headwear manufactured direct through our specialist production facilities.
Due to rising costs of blank hats in the UK, we no longer offer UK-based customisation.
Instead, we now manufacture fully bespoke headwear from scratch through our overseas factory.
Minimum order: 100 hats
Turnaround: 4 Weeks
Pricing: from £9 per hat
The cost is often comparable to ordering 50 decorated blank caps in the UK, but with a completely custom product.
✓ Fully Bespoke Construction
✓ Printed Seamtape
✓ MOQ from just 50 units
✓ Custom Fabrics & Colours
✓ Custom Closures & Hardware
✓ Delivered in as little as 5 weeks
✓ Internal Woven Labels
✓ Retail-Ready Quality
✓ Free Design/Techpacks
Why customers are making the switch…
Many customers originally enquire for 20 – 30 embroidered blank caps.
After seeing the level of customisation available, most choose fully bespoke production instead — often receiving a significantly higher quality product for a comparable overall budget.
Need something unique for your next project? Want to be able to add internal branding like the images above to give it that really professional touch? Click the link below and view our available styles and fill out the form to receive a quick quote.
BRANDS WE’VE WORKED WITH
HOW IT WORKS
PICK YOUR CAP
Over 200 different hats in various styles & colours
PICK YOUR OPTIONS
Choose your thread colour, position and size
UPLOAD YOUR LOGO
For best results use either .pdf, .eps or .ai
CHECKOUT & PAY
Easy one click Apple Pay or PayPal payments
3D CAP EMBROIDERY SPECIALISTS
3D CAP EMBROIDERY IN THE UK
We embroider 3D caps non stop. 3D Cap embroidery is pretty specialised and we can help you get the best results from your logo or design. Not all logo’s will work, but we won’t embroider it until we know it will work to make sure your happy with the results.
MORE INFOPROFESSIONAL EMBROIDERY
Custom Embroidered Hats UK
Need to give your company image the professional look it it deserves? We offer in house embroidery on a wide range of garments from shirt embroidery, polo shirt embroidery, warm fleece embroidery to Jacket embroidery all the way to cap and bag embroidery. The list goes on…
MORE INFO
PERFECT PRINTS
HIGH QUALITY VINYL TRANSFERS
Our clothing transfers are high quality prints which we press onto your garment selection using extreme heat and pressure to make the print bond to the garment 100% thoroughly. These can be added to items such as shirts, hoodies, jackets, bags and more.
MORE INFOPROMOTIONAL STICKERS
PRINTED STICKERS IN ALL SHAPES, ALL SIZES
High Quality Stickers suitable for all sorts of applications and printed with high quality waterproof inks. Great for branding promotional gifts and merchandise
MORE INFO
WOVEN PATCHES
CUSTOM MADE WOVEN PATCHES
Our woven badges offer an economical alternative to embroidered badges and give greater flexibility in design. If you have a particularly complicated or intricate design, which must remain true to its original form, why not opt for a woven badge?
MORE INFO